5-Panel Hats

51 products

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  • Free shipping on blank hats $199+
  • Free returns on blank hats
  • Ships within 24 hours
  • Custom hats from 48 pieces
Showing 1 - 24 of 51 products
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Five panel hat styles

5-panel truckers

A seamless front with a mesh back, like the Richardson 112FP, OTTO 32-467 and 39-071, and the foam-front OTTO 39-165. The 112FP has the same fit as the classic Richardson 112.

5-panel rope caps

Five panel caps with a braided rope across the visor, like the Richardson 258, 939 and 112FPR. See all of them in our rope hats collection.

Camp and flat-bill caps

Flatter, often unstructured five panel caps, like the OTTO 151-1098 camper hat and Outdoor Cap AR-100, for a relaxed outdoor look.

Performance 5-panel caps

Lightweight, perforated or moisture-wicking caps for sport and golf, like the OTTO 31-5 and Comfy Fit Club Collection and the Outdoor Cap 550PF.

Frequently asked questions

What is a 5 panel hat?
A 5 panel hat is a cap made from five fabric panels, with one wide, seamless panel across the front instead of the two front panels and center seam of a 6-panel cap.
5 panel vs 6 panel: what's the difference?
A 6-panel cap has a seam running down the middle of the front; a 5 panel hat doesn't. That seamless front makes 5 panel hats easier to embroider or patch, while 6-panel caps are the traditional baseball-cap build.
Are 5 panel hats good for embroidery and patches?
Yes. The single front panel gives embroidery, leather patches and heat transfers a smooth surface with no center seam, which is why 5 panel truckers like the Richardson 112FP are popular blanks for custom logos.
Can I get custom 5 panel hats?
Yes. We embroider and add leather, woven and other patches to five panel hats, with a 48-hat minimum that you can mix and match across styles and colors. Start a free quote on our Custom Hats page.
How fast do blank hats ship?
Blank hats ship within 24 hours from Northwood, Ohio, and most orders arrive 2–5 business days after they ship. Blank hat orders over $199 ship free, and returns on blank hats are free within 30 days for unworn hats in original condition.

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